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SZ Sequence Full Automated Die-Slicing and Creasing Device
|Max. Paper Size||mm||1200*780||1300X960||1500X1100|
|Min. Paper Dimension||mm||350*350||400X410||540X410|
|Max. Die-cutting Size||mm||1180*760||1280X940||1480X1080|
|Max. Wor ept Strain||T||300||300||three hundred|
|Cardboard sheet thickness||gsm||250-800||250-800||250-800|
|Corrugate sheet Thickness||mm||one-7||one-seven||one-7|
two. Primary Functions:
1) The Bobst kind reduce construction can make the slicing platform motion like a scissor, it will understand a total and less complicated minimize.
two) Principal worm gear employs alloy copper materials, following the knowledgeable operator’s manual scraping remedy and strict common screening, it can makes certain the driving parts 10 several years existence.
three) The major chains adopt imported British Renold manufacturer, the variances of 10 chains are much less than .2mm.
4) The connect in between equipment box and driving shaft adopts sleeve and pin construction ensuring a strong link.
The equipment adopts frequency controller to accomplish stepless pace acceleration which can attain to 5000 moments for every hour. Throughout real production, it can normally operate at 3600 to 4200 occasions for every hour in accordance to the quality of the board. If the high quality of the paper is excellent, a good operator even can run the device at optimum speed.
b. Safety: As it is shown in the photograph of the device, the machine adopts automatic paper feeding technique which keeps the operator away from the die-chopping part. The mounting and adjustment of the die plate is also done outside the house of the die-chopping element with sensors and detectors at die-slicing component to make sure that the device can not be started out when the die-reducing plate is at adjustment position.
Besides the sensors at die-reducing element, there are sensor or technique switches at window portion to make the whole device at checking status to make sure its basic safety.
c. Operation ease:There is Man-equipment interface set up in the control panel which will exhibits the basic safety status of the machine as properly as malfunctions to facilitate the operator. Digital camera is also put in in front of the operator for him/her to keep an eye on the procedure position at the shipping and delivery part.
d. Main Buildings and Important Substance Used
one) Four Primary Huge Parts: They are: base station, transferring system, higher platform and equipment wall. The base station is manufactured of grey cast iron -HT 200 the shifting system is ductile iron – QT 42-ten and the machine wall is high quality A3 metal.
2) Main Push:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting set to ensure stable pressure out put of not considerably less than 300 tons.
The content for the worm shaft is 40Cr with quenching remedy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
three) Die-reducing and Creasing Component: The generate is transferred through crank rod to pendulum which will bring the relocating system to transfer up and down to reach die-reduce and creasing purpose.
The pendulum is created of substantial quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort computerized die-slicing and creasing device. Compared with computerized die-cutting and creasing device which is employed for cardboard die-reducing, this variety of automated die-chopping and creasing device is primarily employed for corrugated board which needs much less stress for die-chopping, in this case quite some producers have produced more compact width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and greater diameter on its shaft to make our equipment final for a longer existence.
The die-reducing plate utilizes 7 mm 75 Crl plate which has a lot more hardness and existence span than the manganese plate.
four) Board Conveying:
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying accurate and stable.
The machine utilizes gripper bar type with 12A extended joints chain which is considerably less in excess weight and considerably less shock to the intermittent device beneath the precondition to guarantee the toughness of the chain. The brand of the chain is Renold U.K with large precise and good quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and substantial in power.
five) Electric Portion The electrical areas are developed and assembled in accordance to the European CE regular and utilizes entire world vast known brand items.
6) Installation of Die The die mounting and dismounting adopts facet withdrawing methods which time conserving and effortless for procedure.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is simple, convenient and reliable.
3. Special People of Our Equipment:
one) Clever And Specific Front Lay Layout:
In comparison with the card board sheet, the corrugated board has much more strength. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the front lay reaches to its greatest situation.
Typically the producers will put in sensors on this part to cease the device when the paper is fed abnormally to the front lay. Nonetheless, when the machine is running at the high speed, the inertia will carry the machine to operate for a whilst to make the front lay to its optimum position and then also damage the front lay and the gripper bar.
Our special style is that when the abnormal board feeding happens and currently being detected, the front lay can by no means reaches to its greatest position which tends to make free from front lay and gripper bar damages because of abnormal paper feeding.
As it is our special layout, so there is no picture to be revealed listed here.
two) Auto-Guide Switching SystemThe Feeding program for this variety of device can do vehicle and handbook. When the sheet shape is excellent, you can use auto-function. When the condition of the sheet is not good, you can use manual perform and do sheet feeding manually.
When the sheet is not excellent in condition,, you can open up the rear beam and carry up the feeder to do manual feeding.
|Title||Brand and Origin||Remarks|
|Bearing||SKF Swiss||Crucial part|
|IKO Japan or HangZhou, China||Not essential element|
|Chain||Renold U.K||Primary Chain ( Discrepancy of much less than .2 mm for for every ten chains of equipment chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photo Electrical Swap||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Venture|
|Pneumatic Elements||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping||CPG ZheJiang|
/ The use of authentic tools manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating solution use and compatibility. Our company and the listed alternative elements contained herein are not sponsored, approved, or made by the OEM. /